3D列印材料

3D Printing Materials

Types of molds

Molds can be divided into two categories: metal molds and non-metal molds.

Metal molds Metal molds are molds made of metal materials, which can be divided into the following types:

1.Die-casting mold: used for die-casting to produce metal parts, such as automobile engine parts, household appliances parts, etc.

2.Plastic mold: used for plastic injection molding, such as plastic cups, plastic trays, mobile phone cases, etc.

3.Forging die: used for forging and producing metal parts, such as automobile steering machinery, motorcycle crankshaft, steel structural parts, etc.

4.Stamping die: used for stamping forming, such as steel plate parts, car doors, wheel covers, etc.

5.Precision mold: used to produce high-precision products, such as watches, medical equipment, etc.

Non-metallic molds Non-metallic molds are molds made of non-metallic materials, which can be divided into the following categories:

1.Rubber mold: used to produce rubber products, such as automobile tires, rubber tubes, etc.

2.Silicone mold: used to produce silicone products, such as silicone mobile phone cases, silicone insoles, etc.

3.Plaster mold: used to produce plaster products, such as plaster sculptures, plaster models, etc.

4.Paper mold: used to produce paper products, such as paper boxes, paper bags, etc.

5.Ceramic mold: used to produce ceramic products, such as ceramic bowls, ceramic vases, etc.

Proofing Mold

Also known as sample mold, it is a mold used to make product samples. It is a very important tool as it ensures the accuracy and manufacturability of product designs. The following is the introduction of the proofing mold:

Material The material of the proofing mold can be metal or non-metal, depending on product design and requirements. Commonly used metals include aluminum, copper, steel, etc., while non-metallic materials include plastics, rubber, silicone, etc.

Manufacturing process The manufacturing process of the proofing mold includes the following steps:

1.Product design: design proofing molds according to product design drawings and requirements.

2.Mold making: CNC machining, milling machines, boring machines and other tools are used to make molds.

3.Processing template: use the mold for the production of the product, and carry out proofing and testing.

Make adjustments according to the problems that arise during the proofing process until the product design meets the requirements.

After several adjustments, the mold can be mass-produced.

Application Proofing molds are widely used in the design and production of various products, especially in the manufacturing process of automobiles, home appliances, mobile phones and other products. It can help manufacturers evaluate the feasibility of product design, test product performance and quality, and improve product production efficiency and cost-effectiveness.

Proofing molds and mass production molds are two different molds, and their main difference lies in the purpose of their production and use. The following are the differences between proofing molds and mass production molds:

Manufacturing process

Proofing molds usually use simpler manufacturing processes, such as manual processing, milling machines, etc., while mass production molds use more sophisticated manufacturing processes, such as EDM, CNC machining, etc. This is because the purpose of making proofing molds is to make product samples and conduct tests, while the purpose of making mass production molds is to mass produce products.

Materials

Proofing molds usually use lighter materials, such as aluminum alloy, to facilitate processing and adjustment; while mass production molds usually use more durable materials, such as steel, to facilitate long-term production operations.

Lifespan Proofing dies typically have a short lifespan as they are only used for prototyping and testing; production dies require a longer lifespan as they require long production runs.

Cost

Prototyping molds are generally less expensive to make because they are made of simpler materials and manufacturing processes, while production molds are more expensive to make because they require more sophisticated fabrication and more durable materials.

Proofing molds and mass production molds are very important tools in the product manufacturing process, but there are obvious differences in their production and use purposes, production processes, materials, service life and cost. Understanding these differences can help manufacturers to better select and use suitable molds, thereby improving product production efficiency and quality.

3D printing technology can well solve the demand for a small amount of proofing.

The traditional proofing method usually needs to make a mold, and then manufacture and assemble, which takes a long time and high cost. However, 3D printing technology can directly use 3D model files, and use specific materials to print out required parts or product samples, which can effectively solve the demand for a small amount of proofing, and can also greatly shorten product development time and reduce development costs. .

Because 3D printing technology has the advantages of rapid manufacturing, high precision, and the ability to make complex shapes, it is becoming more and more popular in the process of product development and proofing. 3D printing technology can help designers and manufacturers to quickly produce samples, reducing the time and cost of making molds and assembling, and can also reduce errors in the design and manufacturing of prototypes.

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